Industrial Additive Manufacturing Systems

Additive Manufacturing to the Rescue for Hospital in Ethiopia

As interesting as I find the development and potential expressed by each new additive manufacturing (AM) system, I enjoy writing about humanitarian applications of the technology. AM offers the possibility of changing the world in so many different ways, such as 3D printing projects developed to help the blind better experience the world around them.

Another example of how AM can help individuals can be seen at a hospital in Walga, Ethiopia. A defective turbine wheel resulted in the hospital’s loss of electricity, and the clinic was unable to afford to purchase a replacement part. An effort to aid the hospital, led by Turbal AG, and assisted by Voxeljet, among other companies, led to the gift of a new turbine wheel. Continue reading

Contour Crafting Plans to 3D Print a House in 24 Hours

When I started writing for Rapid Ready, I didn’t expect to talk about creating actual buildings. My knowledge of additive manufacturing (AM) was limited to rapid prototyping and the few toys (like cell phone covers) that were available at the time. Then I found Monolite UK. And then came Softkill and then ESA’s moon base plan.

All in all, I find the idea of AM construction to be fascinating. Hopefully, you find the idea of 3D printing a building just as interesting as I do, because I have more information on the subject to share. Contour Crafting is the brainchild of Behrokh Khoshnevis, professor of industrial and systems engineering, aerospace and mechanical engineering, and civil and environmental engineering at the University of Southern California. Continue reading

Sciaky’s Direct Manufacturing Process Goes Big

To quote a song you may remember from the early ’80s, “Everything counts in large amounts.” This sentiment certainly seems to be the case in additive manufacturing (AM). One dominant trend in new AM systems is that of size. We’ve covered a number of the emerging giants of 3D printing, and the build envelopes just continue to increase.

Sciaky’s Direct Manufacturing (DM) process has moved from being able to print large parts to printing out entire wing boxes of fighter jets. DM boasts a build area of 19 ft. x 4 ft. x 4 ft., and is flexible enough in design that the build area could be increased to tackle larger jobs. Continue reading

Oak Ridge National Laboratory Drives Innovation

The nature of manufacturing is undergoing a fundamental shift. Thanks to additive manufacturing (AM), products or prototypes that used to take days or weeks to construct can now be completed in hours. Companies are beginning to wake up to the potential of AM, and are looking for ways to educate themselves about the technology, and to leverage the power of 3D printing.

In the US, NAMII is one center for innovation, education and development, but it isn’t the only place where there’s a focus on AM. Oak Ridge National Laboratory’s (ORNL) Manufacturing Demonstration Facility also provides research assistance, as well as opening access to industrial AM systems to a variety of businesses. Stratasys has formed a partnership with ORNL, and other companies are following its lead. Continue reading

iRobot Files Patent for Fully Robotic Manufacturing

Some of the hoopla surrounding 3D printing has included the premise that it can reshore jobs in countries that have seen labor outsourced to places like China, Mexico and India. With additive manufacturing (AM), it doesn’t make sense to ship jobs around the globe, when the shortened supply chain could make up for wage disparity. Long trips by slow ships also negatively impacts the production speed offered by rapid prototyping and manufacturing.

Sure, most people understand that an AM factory isn’t going to employ the sheer number of workers as the good old days, but it’s one step up from the service industry grind. Building an infrastructure for the new supply chain will create additional jobs, and so on. iRobot may upset that budding paradigm if it delivers on a recent patent. Continue reading