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Wastestream to Mainstream Has a Big Vision for 3D Printing and Recycling

It’s Earth Day, and plastic is everywhere. It’s in our cars, our computers, and our clothing. Unfortunately, plastic is also everywhere in the environment, washing up on beaches or bouncing along the highways. In some places there are mounds of plastic eating up space, or forming islands of trash in the Pacific.

Liz Havlin wants all that discarded plastic to do something productive, such as fueling the demand for filament required by 3D printers. To that end, she’s begun a project called Wastestream to Mainstream with the goal of building filament extruders fueled by recycled plastic. Still in the planning stages for now, the project will move to Kickstarter and the crowdfunding scene to seek startup capital.

The Legacy filament extruder is based on v4 of Hugh Lyman's design. Courtesy of Kickstarter.

Havlin’s extruder design is based on Hugh Lyman’s award-winning model with Lyman’s blessings. Lyman’s original design used pellets to produce filament, and the new extruder, called the Legacy, works on the same principle. The only significant change in design is a spooling device at the end of the extrusion process that tidies up the filament.

The other difference is the makeup of the pellets. Havlin has contacted companies that make pellets from recycled plastic, and they’ve agreed to provide pellets for her program in exchange for plastic to recycle. While not as direct a route as simply chucking bits of plastic into a grinder yourself, nearly any program that looks for a cost-effective method of recycling plastic waste is a step in the right direction.

The only real drawback I can see to Havlin’s program is the cost of the extruders. Pre-launch, a fully assembled Legacy filament extruder will cost $699. If you are a big user of filament that might end up saving you money at a time when spools run from $35-$80. If you’re just a dabbler, it’d be hard to justify the expense. Unassembled kits are less expensive, but they are just that: unassembled.

Assuming the Kickstarter campaign goes well, Havlin has promised that for every five extruders pledged, the project will send one to areas of the world (such as India) where plastic has piled up nearly sky high. Not only would an extruder or two (or 20) in such areas help reduce the amount of trash, it could also support the local economy by providing goods to be sold.

Below you’ll find a video demonstrating Lyman’s design for a filament extruder.

Source: Kickstarter

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About John Newman

John Newman is a contributing editor to Desktop Engineering magazine. He covers the rapid prototyping and manufacturing beat.

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